Giotto

Advanced Roll Feed Labelling Machine – GIOTTO

HIGH PRODUCTIVITY OVER HIGH ANNUAL LOADINGS

  • Speeds up to 60,000bpm continuous
  • Efficiencies of 99+%
  • Annual Production Loadings of 99+%, up to 8500+ hrs/year
  • Accurate and consistent label application
  • Designed for Block Integration at 48,000bph with “No bottle No Label” gap management.
  • Fast auto-splicing for continuous high autonomy production 

SUPER ECOMONY SUBSTRATES AT HIGH SPEEDS:

  • 20micron OPP can be process at maximum speeds.
  • 30mm Strip Labels can be applied on large containers 

50% LOWER OPERATIONAL COSTS IN PARTS AND LABOUR:

  • Elimination of all tradition Drive train components
  • Direct drive servomotors to all principle rotary processes
  • Elimination of contact parts – scrapers, rotary distributors - by precision parts and design
  • 300 million cuts per blade set typically achieved
  • Consumable parts limited to blades, belts and label application brushes
  • The compact and open structure allows ergonomic access for the operators
  • Minimal Planned Maintenance activities required - 1 hour for 250 hours of production.
  • 40% reduction in power consumption due to servo drives.
  • Efficient glue tank for reduced energy consumption, and for maintaining glue condition and filter competence.
  • Condition Monitoring of drives and other components for Preventative Maintenance 

USER FRIENDLY ATTRIBUTES

  • Clear and simple HMI for minimal operator touches
  • Clear views of all zones of the labeller process
  • No electrical cabinet
  • Fast and simple change overs – less than 10mins for label and 10mins for container
  • Compact Handling and Label Station modules guarantee fast installation and start-up. 

FLEXIBILITY

  • High speed handling of delicate and difficult and shaped containers.
  • Camera inspection and rejection options
  • Gripper stars and multi-lane division on discharge
  • Excellent E-blocking and compact line integration competences
  • A range of 0.2 L to 5.0L containers processed on standard labeller – other sizes on demand 

CONNECTIVITY DATA AND DIAGNOSTICS

  • Real time remote diagnostics and support
  • Live trouble shooting and Alerts
  • Continuous condition monitoring and predictive maintenance options
  • Live SOPS and Maintenance Tutorials available.
  • Production event logging and data analysis for machine learning options
  • Complete Multi-media integration options.
  • Configured for Industry 4.0 norms.

 

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